Manufacturing

Prototype

We build working prototypes that match production intent, proving mechanical, electrical and firmware integration in real conditions.

• Mechanical assembly validation
• Electrical and PCBA integration testing
• Customer demos and investor pilots
• Compliance pre-testing (MIL-STD 810, MIL-STD 461, UL, IEC, CSA)

Every prototype is reviewed through the lens of production to catch tolerance, complexity and material risks early.

• Tolerance stack-up reviews
• Part count reduction
• Component standardization
• Fixture and tooling considerations

Prototypes are tested like production builds with dimensional checks and functional trials.

• In-process and final inspection• Controlled build documentation
• Operator feedback and adjustments
• In-house pre-qualification testing
• Early-user feedback integration

We handle pilot builds from 1 to 1,000, depending on your needs. These short runs support beta testing, regulatory submission, or early market entry while keeping iteration flexible. We support warranty and performance tracking even at pilot scale, so issues are solved early.Pilot build services include:Vendor sourcing and component procurementAssembly line setup and operator trainingCustom test fixture integrationRevision control and change tracking

We use rapid prototyping methods to speed iteration and prove concepts.

• 3D printing in-house (FDM and resin)
• Low-pressure injection molding (in-house)
• CNC machining
• CO2 laser cutting
• Appearance models and concept validation builds

Prototype work often requires hard-to-find or long-lead components. We manage sourcing with full traceability.

• Vendor selection and procurement
• Material traceability
• Production volume forecasting
• Risk navigation and substitutions
• Warranty and field feedback integration