Services

Manufacturing
Prototype

We create prototypes that uncover problems early and speed the move into manufacturing.

Production-intent builds

Prototypes built with real materials and processes

Proven reliability

Testing that shows how products perform before scale

Smoother launch

Builds designed to clear the way for manufacturing

Prototyping is where issues get solved early. Each build adds proof that the product will perform, assemble smoothly, and meet the demands of scale.

Ralph Rosales

Mechanical Engineer @ 29Tech

Services and capabilities

Prototype manufacturing

Functional prototype builds

We build working prototypes that match production intent, proving mechanical, electrical and firmware integration in real conditions.

Mechanical assembly validation
Electrical and PCBA integration testing
Customer demos and investor pilots
Compliance pre-testing (UL, MIL-STD, IEC, CSA)

Design and prototyping for manufacturability

Every prototype is reviewed through the lens of production to catch tolerance, complexity and material risks early.

Tolerance stack-up reviews
Part count reduction
Component standardization
Fixture and tooling considerations

Prototype testing and validation

Prototypes are tested like production builds with dimensional checks and functional trials.

In-process and final inspection• Controlled build documentation
Operator feedback and adjustments
In-house pre-qualification testing
Early-user feedback integration

Pilot builds and small-batch runs

We handle pilot builds from 1 to 500 units. These short runs support beta testing, regulatory submission, or early market entry while keeping iteration flexible. We support warranty and performance tracking even at pilot scale, so issues are solved early.Pilot build services include:Vendor sourcing and component procurementAssembly line setup and operator trainingCustom test fixture integrationRevision control and change tracking

Rapid and specialized prototyping tools

We use rapid prototyping methods to speed iteration and prove concepts.

3D printing in-house
CNC machining
Sheet metal fabrication
Laser cutting
Appearance models and concept validation builds

Supply chain support and sourcing

Prototype work often requires hard-to-find or long-lead components. We manage sourcing with full traceability.

Vendor selection and procurement
Material traceability
Production volume forecasting
Risk navigation and substitutions
Warranty and field feedback integration

projects

Prototype manufacturing

Our prototypes do more than demonstrate a design. They show that the product can function in the field, assemble with accuracy, and be produced without costly setbacks.

Pressure Regulating Controller

How we recreate extreme conditions to validate every regulator before it leaves the line.

Ethernet Adapter Cable

Compact, sealed and made to be worn, this adapter delivers what off-the-shelf cables can’t.

Military and Aerospace Battery

A high-energy battery system redesigned to reduce assembly risk during in-house production.

CAN Controller

From hand-built to high-volume, we built a production system that scales reliably and simplifies long-term support.

Javelin Biometric Scanner

How we built a repeatable process for sourcing, assembly and final test with confidence.

ManufacturingPrototype

Prototyping is where issues get solved early. Each build adds proof that the product will perform, assemble smoothly, and meet the demands of scale.

Prototype manufacturing

Prototype manufacturing

Want a polished first run?

Manufacturing
Prototype